Marine Technician

Summary

Position Summary: Performs diesel engine service and repair including preventive maintenance, removal, installation, disassemble, assemble, recondition, testing, adjusting, technical analysis, troubleshooting, diagnostics, failure analysis, and commissioning (optional). Essential Duties and Responsibilities include the following. Other duties may be assigned as necessary.Disassembles, assembles, removes, and installs components on Diesel engines as directed by the Marine Technical Support AnalystPerforms testing and adjustments on specific engine components as neededAppropriately prepares vessel and workplace to prevent cosmetic or other damage to vessel and the surrounding environment during the work processRemains in contact with Service Advisor and Field Service Supervisor during work process to apprise them of job progress Directs all customer technical, and other inquiries related to work being performed, to Marine Technical Support AnalystCompletes, maintains and processes pertinent paperwork and recordsProcesses repair parts cores in accordance with service department proceduresCompletes, maintains and processes pertinent paperwork and records in A/XProcesses repair parts cores in accordance with service department proceduresCustomer Authorization Form on CAT Inspect appDiagnostics and troubleshootingReview application and installation requirements for Marine enginesFailure analysis on Marine Engine componentsStartup and commissioning of Marine Engine systemsUsing the CAT Inspect app, properly use the Pantropic Power Contamination Control Inspection FormUsing the CAT Inspect app, properly use the Pantropic Power Safety Inspection checklist V1.1Using the CAT Inspect app, properly use the Pantropic Power Service Truck inspection: Safety and MaintenanceUsing the CAT Inspect app, properly use the Pantropic Power TA1 Marine Engine Inspection FormUsing the CAT Inspect app, properly use the Pantropic Power Work Authorization V1.4Foundational Skill Level (2&3)The individual will:KnowledgeDiscuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:Air intake and exhaust systemsLubrication systemsCooling systemsFuel systemsEngine electric systemsEmissions systemsDiesel engine rebuildComponent reuse and salvageBasic Cat electric powerGenerator systemsGenerator system controlSkillsPerform the following diesel engine-related tasks:2001 Explain the fundamental operating principles of diesel engines.2002 Identify components, explain the purpose and describe the basic operation of the Lubrication System.2003 Identify components, explain the purpose and describe the basic operation of the Cooling System.2004 Identify components, explain the purpose and describe the basic operation of the Air Intake & Exhaust System.2005 Identify components, explain the purpose and describe the basic operation of the Auxiliary raw water system HEX / Keel Cooled2006 Identify components, explain the purpose and describe the basic operation of the Mechanical Unit Injector (MUI) fuel system.2007 Identify components, explain the purpose and describe the basic operation of the Electronic Unit Injector (EUI) fuel system.2008 Identify components, explain the purpose and describe the basic operation of the Hydraulic Electronic Unit Injector (HEUI) fuel system.2009 Identify components, explain the purpose and describe the basic operation of the Common Rail Fuel System.2010 Identify components, explain the purpose and describe the basic operation of a small engine Fuel System.2011 Describe the general service procedures (preventive maintenance) of diesel engine systems.2012 Perform general service procedures (preventive maintenance) on Diesel Engine systems.2013 Describe the procedures for removing and reinstalling diesel engines and their components.2014 Perform remove and install diesel engine and its components.2015 Identify the steps in performing a TA1 Visual Walk-Around Inspection2016 Demonstrate Use of S.I.S. (Service Information System).2017 Demonstrate Use of TMI (Technical Marketing Information System).2018 Demonstrate Use of a Digital Multimeter, Using the Voltage, Resistance, and Diode Switch Positions.2019 Demonstrate Use of AX time entry and order placing2020 Identify components, explain the purpose, and describe the basic operation of the Separate Circuit Aftercooler System2021 Explain the fundamental concepts, properties, and interrelationships of DC theory as they relate to EP2022 Using Ohm's Law calculate voltage, current, or resistance2223 Using ohm's Law and Kirchhoff's Laws, calculate voltage, current, and resistance in a series circuit, parallel circuit, and series / parallel circuit.2224 Describe the theory, concepts, and terminology of Alternating Current (AC) that relate to Electric Power2225 Explain the different kinds of power related to generators2226 Explain the operating theory of a generator2227 Identify generator excitation systems, components, and their functions3001 Describe the operation of a basic electrical circuit3002 Interpret basic electrical schematics3003 Identify electrical measurements using a digital multimeter3004 Identify faults in an electrical circuit3005 Identify soldering techniques on electrical equipment3006 Perform wire maintenance task on electric & electronic circuit3007 Perform electrical measurements using a digital multimeter3008 diagnose and repair faults of a basic electrical circuit3009 Identify components and explain the operation of various gauges and warning lights3010 Identify the type and explain the purpose and operation of semiconductors, diodes, and transistor3011 Explain the function, construction, and principles of operation of lead-acid batteries3012 Explain the construction and characteristics of different types of batteries3013 Determine the serviceability of a lead-acid battery3014 Explain preventive maintenance procedures and charge a lead-acid battery3015 Demonstrate visual inspection of Crankshaft as per Media Number -SEBF80393016 Demonstrate visual inspection of Connecting Rods as per Media Number -SEBF80633017 Demonstrate visual inspection of Pistons as per Media Number -SEBF80493018 Demonstrate visual inspection of Valves, Valve Springs, and Valve Bridges as per Media Number -SEBF80023019 Demonstrate visual inspection of Camshafts as per Media Number -SEBF81463020 Demonstrate visual inspection of Cylinder Liners as per Media Number -SEBF80683021 Demonstrate visual inspection of Critical fasteners as per Media Number -SEBF83013022 Demonstrate visual inspections of Turbochargers as per Media Number -SEBF80183023 Demonstrate visual inspections of Slipper Followers and Roller Lifters as per Media Number -SEBF80673024 Demonstrate visual inspections of Main Bearings and Connecting Rod Bearings as per Media Number -SEBF8009BehaviorsValue the importance of safe operation and proper maintenanceFollow maintenance interval recommendationsMarine Learning Solutions – FoundationalBasic TA1 Walk-Around Inspection: Commercial Engine Family (English)Engine Fundamentals - Customer Education - (English)Engine Fundamentals - (English)Diesel Engine Fundamentals ILTDiesel Engine Repair ILTPreventive Maintenance & Walkaround Inspection (TA1) ILTBasics of Electricity for Electric PowerCat Electric Power I - Course 1 - Introduction and DC Theory (English)Cat Electric Power I - Course 2 - Circuits (English)Cat Electric Power I - Course 3 - Alternating Current (English)Cat Electric Power I - Course 4 - Power (English)Cat Electric Power I - Course 5 - Generators (English)Cat Electric Power I - Course 6 - Electric Power Products and Information (English)Cat Electric Power I - Course 7 - Calculations for EPG (English)RDLC - Cat Electric Power IRequired Tools3/8" drive 12 points 1/4"-3/4" socket set3/8 drive 12 points 10mm-19mm socket set3/8" drive 6" extension3/8" drive 3" extension3/8" drive ratchet1/2" drive 12pt 7/16"-1 1/8" socket set1/2" drive 24" breaker bar1/2" drive 10" extension1/2" drive ratchet1/2" drive universal jointCombination wrench set 1/4"-1"Combination wrench set metric 10mm-19mmAdjustable wrench 8", 10" 12"Adjustable pliersStandard pliersNeedle nose pliersFlathead screwdriversPhillips head screwdriversHex wrench set (Allen wrenches) 1/8"-3/8"Diagonal cuttersGasket scraper2lb ball peen hammer16" pry barHacksaw12-24V voltage tester or multimeterSmall punch/chisel setFeeler gauge setMagnetic retrieval tool (telescoping)FlashlightSeal pickOil Filter Strap WrenchTool Box - Chest and CabinetBattery post/terminal brushCombination wrenches to 1 1/8"-1 1/2"1/2 drive torque wrench 30-250 Ft./Lb3/8" drive 12 points 3/8"-3/4" universal socket set3/8" drive deep socket set 3/8"-3/4"3/8 drive deep socket set 10mm-19mm1/2 drive deep socket set 7/16"-1"1/2" drive socket set 12mm-32mm3/4 drive socket set 3/4" -2 1/8"Locking Plier Set3/4 drive breaker bar or ratchetSocket Drive Adapters 1/4, 3/8, 1/2, 3/4Hex wrench set (Allen wrench) 1.5mm-5mmPin Punch SetDrift Punch SetChisel SetPry Bar 24", 36"Pipe wrench medium 10-12"Dead Blow HammerHeel bar medium 10-12"1/4" drive 12 point socket set 1/4"-1/2"Air die grinder3/8 drive hex driver set 1/8"-3/8"3/8 drive hex driver set 4mm-17mm3/8 drive torque wrench 100-250 In/LbSnap ring pliers setOffset wrench set 7/16"-3/4"Large hammer 6 Lb or greaterMetal file set (flat, round, half-round)A small mirror (telescoping)Drop light 12VFractional Tap and Die set NC - NFMetric Tap and Die setTubing cutterTool BagCombination wrench set 19mm-32mmAdvanced Skill Level (4&5)The individual will:KnowledgeDiscuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:Air intake and exhaust systemsLubrication systemsCooling systemsFuel systemsEngine electric systemsEmissions systemsDiesel engine rebuildComponent reuse and salvageCat electric powerGenerator systemsGenerator system controlBasic commissioningSkillsPerform the following diesel engine-related tasks:4001 Demonstrate the steps for Finding Top Center Compression Position for the No. 1 Piston4002 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on C7 thru C324003 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on D35004004 Demonstrate the steps for performing a Cylinder Liner Projection4005 Demonstrate the steps for performing a Flywheel face and bore runout4006 Demonstrate the steps for performing a Fuel Injector Adjustment on EUI Engines4007 Demonstrate the steps for performing a Fuel Injector Adjustment on MUI Engines4008 Demonstrate the steps for performing a Camshaft Timing on D35004009 Demonstrate the steps for performing a Fuel Injector Synchronization on a D3500 MUI4010 Demonstrate the steps for performing a Fuel Setting adjustment on a D3500 MUI5001 Demonstrate the steps for performing a Communication issue with CAT ET5002 Demonstrate the steps for performing a Communication Issue with the ECM5003 Demonstrate the steps for performing an ECM Flash and Configuration Set-up5004 Demonstrate the steps for performing a Parameter Setting of the Engine Monitoring System5005 Demonstrate the steps for performing an FMI-03 Voltage High Condition5006 Demonstrate the steps for performing an FMI-04 Voltage Low Condition5007 Demonstrate the steps for performing a Sensor Supply Fault5008 Explain the difference between a diagnostic and an Event5009 Demonstrate the steps for performing an Engine Cranks but Does Not Start Issue5010 Demonstrate proficiency using an interactive Electrical Schematic5011 Demonstrate the steps for performing an Injector Trim File Install5012 Demonstrate the steps for performing an Electronic Timing Calibration5013 Demonstrate the steps for performing a repair on a Deutsch HD and DT connectors5014 Demonstrate the steps for performing a Performance Sea Trail as per – LEBM5081BehaviorsValue the importance of following the process and procedureProvide prompt feedback to the customer in a professional mannerFix issues correctly the first timeFollow reuse and salvage guidelinesMarine Learning Solutions - AdvancedEngine System Level 2 AssessmentEngine Performance Diagnostic Exercise 18B - (English)Engine Performance Diagnostic Exercise 20 - (English)Engine Performance Diagnostic Exercise 21 - (English)Engine Repair Level 2 AssessmentEngine Repair Diagnostic Exercise 16 - (English)Engine Repair Diagnostic Exercise 17 - (English)Cat 3406 and 3054 Engine Performance Course - (English)EP C01.5 - Cat 3406 and 3054 Fuel Injection Components - (English)EP C02 - Cat 3406 Air Management - (English)EP C03 - Cat 3116 MUI Fuel System - (English)EP C04 - Cat C15 Engine Electronic Control System - (English)EP C05 - Cat C - 9 Engine Electronic Control System - (English)ER C01 - Cat Diesel Engines - (English)ER C02 - Diesel Engine Cylinder Block - (English)ER C03 - Diesel Engine Cylinder Head Assembly - (English)ER C04 - Diesel Engine Valve Train - (English)ER C05 - Diesel Engine Camshaft - (English)ER C06 - Diesel Engine Crankshaft - (English)ER C07 - Diesel Engine Front Gear Train - (English)ER C08 - Diesel Engine Piston Assembly - (English)638 - ER C09 - Diesel Engine Connecting Rod Assembly - (English)ER C10 – Diesel Engine Cooling System and Radiator - (English)ER C11 - Diesel Engine Cooling System Components - (English)641 - ER C12 - Cat Diesel Engine Lubrication System - (English)ER C13 - Cat Diesel Engine Oil Pumps - (English)Marine Installation Considerations Part A (English)Marine Installation Considerations Part B (English)PM4 Maintenance Interval Schedule (MIS): Commercial Engine Family (English)TA2 Inspection Preparation (English)Tier 4 Interim Exhaust Emissions Regulations for Electric PowerTier 4 Interim Solutions for Electric PowerTier 4 Interim/Stage IIIB Exhaust Emissions Regulations - Sales (English)C175 Engine TrainingD3500 Master MechanicD3600 Master MechanicMarine Control Systems - SERV1901Marine Engine Systems - SERV1909OJT - Advanced Engine RepairRequired ToolsScrew extractor (easy-out) setHigh speed or cobalt drill bit set 1/16"-3/8"Vernier or dial calipersLarge pry-bar 24" or greater3/8" drive universal socket set 10mm-19mmFractional Ratcheting Wrench set 5/16 - 3/4ScraperLarge pipe wrench 18-24"Heel bar largeMetric Ratcheting Wrench set 8mm - 19mmAngle Wrench Set 30 and 60 deg Offset 8mm - 19mmAngle Wrench Set 30 and 60 deg Offset 1/4 - 15/161/4" Torque Wrench3/8" Torque Wrench1/2" Torque WrenchCrowfoot wrench set 7/16"-1"Torx bit driver set T10-T55Inverted Torx E6 - E183/8" drive electric Impact3/4" drive socket set 19mm-50mmElectric cordless 3/8: drill3/8 drive Impact socket set 3/8 - 3/4Wire crimper tool3/8 drive Impact socket set 8mm -19mm3/4" Torque Wrench1/4"drive universal socket set 5/16"-9/16"Expert Skill Level (6&7)The individual will:KnowledgeDescribe core engine application and integration with other systemsDiagnose and troubleshoot complex diesel engine issuesDetermine the proper approach to investigate core engine issuesExplain and exhibit relevant elements of the commissioning process (e.g., mounting, alignment) for various engine applicationsSkillsPerform the following diesel engine-related tasks:6001 Demonstrate the steps for troubleshooting Coolant Temperature is to High6002 Demonstrate the steps for troubleshooting Low Oil Pressure6003 Demonstrate the steps for troubleshooting Air Inlet Temperature is to High6004 Demonstrate the steps for troubleshooting Exhaust Temperature is to High6005 Demonstrate the steps for troubleshooting Low Fuel Pressure6006 Demonstrate the steps for troubleshooting Low Power Complaint6007 Demonstrate the steps for troubleshooting Excessive Oil Consumption6008 Demonstrate the steps for troubleshooting Excessive Black Smoke6009 Demonstrate the steps for troubleshooting Excessive White Smoke6010 Demonstrate the steps for troubleshooting a CAT Datalink issue6011 Demonstrate the steps for troubleshooting a CAN Datalink issue6012 Demonstrate the steps for troubleshooting Multi Station Control System Faults6013 Demonstrate the steps for troubleshooting Marine Engine Electronic Displays6014 Demonstrate the steps for troubleshooting DEIF Electronic Displays6015 Demonstrate the steps for troubleshooting Auto-Maskin Electronic Displays7001 Analyze and Interpret Sea Trial Data using CAT ET, CAMPAR, TMI and Service Interlink7002 Demonstrate the steps for performing a Marine Commissioning procedure as per LEBM0025 & LEBM00387003 Demonstrate the steps for Opening a DSN Inquiry7004 Demonstrate proficiency in performing a Failure Analysis (AFA)7005 Demonstrate proficiency in creating a customer service quote with proper segmentation7006 Demonstrate the steps for troubleshooting TIER 4 Final Engine7007 Demonstrate the steps for troubleshooting POD6507008 Demonstrate the steps for troubleshooting Three60 ControlBehaviorsValue the importance of following correct design, installation, and performance criteriaProvide feedback to the customer in easily understood termsProvide recommendations to the customer to avoid additional downtime or repeat causeMarine Learning Solutions - ExpertIntro to AFA Management (English)Intro to AFA Metallurgy (English)Intro to AFA Principles of Fractures (English)Intro to AFA Principles of Wear (English)Intro to AFA Visual Examination (English)AFA IAFA IIC175 Engine TroubleshootingD3500 Electronics and DiagnosticsMarine Engine Systems TroubleshootingMarine Installation & DiagnosticsMDLC Engine Application & InstallationCat Electric Power IIIRequired Tools1/2" Electric Impact wrenchSmall hydraulic jack (porta-power)Digital Multimeter Fluke 87 or equivalent7X1709 Probes7X1708 ProbesAngle Finder and LevelInfrared Temperature GunCome-along (small 1/2 ton)Magnetic mount dial indicator Company Provided Tools: Cell PhoneLaptopCompany Van (if in Field) New Hire Orientation Training Machine Pro – The Cat Dealer OrganizationMachine Pro – The Caterpillar StoryMastering the Mechanics of Internal CommunicationMastering the Mechanics of Telephone CommunicationA/X TrainingCat SIS TrainingCat Electronic Technician Training Safety Training NFPA 70E - Standard for Electrical Safety in the WorkplaceOSHA – 10 Hour Maritime 1915 GHS / SDSOSHA - 29 CFR 1910.331-.335 Electrical Safety in the WorkplaceOSHA – 1910.147 Lockout / Tagout Safety Specific Job Assessment (Testing) Needs: Mechanical Aptitude Test. Supervisory Responsibilities: Manages and oversees all work performed by helpers and assistants if applicable. Carry out supervisory responsibilities in accordance with Pantropic Power's policies. These responsibilities include planning, assigning, directing and overseeing work performed by assistants or helpers if applicable. Language Skills: Ability to read and comprehend technical manuals. Ability to write service reports, and accurately prepare necessary forms. Ability to effectively communicate with customers, subordinates in their charge, superiors, the Marine Technical Analyst, and other service technicians. Mathematical Skills: Ability to work with simple mathematical concepts. Ability to apply concepts such as fractions, percentages, and ratios to work being performed. Reasoning Ability: Ability to solve practical problems and deal with a variety of concrete or abstract variables in situations where only a limited standardization exists. Specialized skills: The Service Technician must be a Marine Specialist – 2 skill level or above, within the Pantropic Power Technician Skill Compensation Program (TSCP) . Must be proficient with the disassembly, assembly, testing and adjusting of the Diesel engine models that the employee is working with. Physical Demands: While performing the duties of this job, the employee is regularly required to walk, stand, kneel, crawl, sit, and recline both prone and on their backs. The employee is regularly required to used hands to hold tools, objects, controls, reach with hands and arms, climb or balance, push, pull, talk and hear. The employee must frequently lift, carry or move up to 50 lbs. The employee may occasionally be required to swim in deep water. Specific vision abilities that are required by this job include close vision, depth perception, and the ability to adjust focus. Work Environment: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job:While performing the duties of this job, the employee is regularly required to work near moving mechanical parts. The employee regularly will step from the ground to a floating vessel and must take necessary precautions to prevent tripping, slipping, falling or otherwise injuring themselves. The employee frequently works in outside weather conditions. The employee frequently works in high temperature areas, is exposed to airborne particles, fumes, and risk of burns. High sound levels are regularly present in the employees work environment, and adequate protective equipment must be used. An unstable surface during vessel movement is typical and the employee must take precautions to prevent from falling, slipping, or otherwise injuring themselves. The employee must use protective equipment to prevent possible drowning in case of falling in the water. The employee must be alert for unsafe conditions caused by workers of other vendors that may be on the vessel during the work process, and take necessary precautions to prevent injury from said conditions. Certificates, Licenses, Registrations: N/A Other Skills and Abilities: Knowledgeable in Caterpillar engine products. Other Qualifications: N/A

Job Description

Position Summary: Performs diesel engine service and repair including preventive maintenance, removal, installation, disassemble, assemble, recondition, testing, adjusting, technical analysis, troubleshooting, diagnostics, failure analysis, and commissioning (optional). Essential Duties and Responsibilities include the following. Other duties may be assigned as necessary.Disassembles, assembles, removes, and installs components on Diesel engines as directed by the Marine Technical Support AnalystPerforms testing and adjustments on specific engine components as neededAppropriately prepares vessel and workplace to prevent cosmetic or other damage to vessel and the surrounding environment during the work processRemains in contact with Service Advisor and Field Service Supervisor during work process to apprise them of job progress Directs all customer technical, and other inquiries related to work being performed, to Marine Technical Support AnalystCompletes, maintains and processes pertinent paperwork and recordsProcesses repair parts cores in accordance with service department proceduresCompletes, maintains and processes pertinent paperwork and records in A/XProcesses repair parts cores in accordance with service department proceduresCustomer Authorization Form on CAT Inspect appDiagnostics and troubleshootingReview application and installation requirements for Marine enginesFailure analysis on Marine Engine componentsStartup and commissioning of Marine Engine systemsUsing the CAT Inspect app, properly use the Pantropic Power Contamination Control Inspection FormUsing the CAT Inspect app, properly use the Pantropic Power Safety Inspection checklist V1.1Using the CAT Inspect app, properly use the Pantropic Power Service Truck inspection: Safety and MaintenanceUsing the CAT Inspect app, properly use the Pantropic Power TA1 Marine Engine Inspection FormUsing the CAT Inspect app, properly use the Pantropic Power Work Authorization V1.4Foundational Skill Level (2&3)The individual will:KnowledgeDiscuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:Air intake and exhaust systemsLubrication systemsCooling systemsFuel systemsEngine electric systemsEmissions systemsDiesel engine rebuildComponent reuse and salvageBasic Cat electric powerGenerator systemsGenerator system controlSkillsPerform the following diesel engine-related tasks:2001 Explain the fundamental operating principles of diesel engines.2002 Identify components, explain the purpose and describe the basic operation of the Lubrication System.2003 Identify components, explain the purpose and describe the basic operation of the Cooling System.2004 Identify components, explain the purpose and describe the basic operation of the Air Intake & Exhaust System.2005 Identify components, explain the purpose and describe the basic operation of the Auxiliary raw water system HEX / Keel Cooled2006 Identify components, explain the purpose and describe the basic operation of the Mechanical Unit Injector (MUI) fuel system.2007 Identify components, explain the purpose and describe the basic operation of the Electronic Unit Injector (EUI) fuel system.2008 Identify components, explain the purpose and describe the basic operation of the Hydraulic Electronic Unit Injector (HEUI) fuel system.2009 Identify components, explain the purpose and describe the basic operation of the Common Rail Fuel System.2010 Identify components, explain the purpose and describe the basic operation of a small engine Fuel System.2011 Describe the general service procedures (preventive maintenance) of diesel engine systems.2012 Perform general service procedures (preventive maintenance) on Diesel Engine systems.2013 Describe the procedures for removing and reinstalling diesel engines and their components.2014 Perform remove and install diesel engine and its components.2015 Identify the steps in performing a TA1 Visual Walk-Around Inspection2016 Demonstrate Use of S.I.S. (Service Information System).2017 Demonstrate Use of TMI (Technical Marketing Information System).2018 Demonstrate Use of a Digital Multimeter, Using the Voltage, Resistance, and Diode Switch Positions.2019 Demonstrate Use of AX time entry and order placing2020 Identify components, explain the purpose, and describe the basic operation of the Separate Circuit Aftercooler System2021 Explain the fundamental concepts, properties, and interrelationships of DC theory as they relate to EP2022 Using Ohm's Law calculate voltage, current, or resistance2223 Using ohm's Law and Kirchhoff's Laws, calculate voltage, current, and resistance in a series circuit, parallel circuit, and series / parallel circuit.2224 Describe the theory, concepts, and terminology of Alternating Current (AC) that relate to Electric Power2225 Explain the different kinds of power related to generators2226 Explain the operating theory of a generator2227 Identify generator excitation systems, components, and their functions3001 Describe the operation of a basic electrical circuit3002 Interpret basic electrical schematics3003 Identify electrical measurements using a digital multimeter3004 Identify faults in an electrical circuit3005 Identify soldering techniques on electrical equipment3006 Perform wire maintenance task on electric & electronic circuit3007 Perform electrical measurements using a digital multimeter3008 diagnose and repair faults of a basic electrical circuit3009 Identify components and explain the operation of various gauges and warning lights3010 Identify the type and explain the purpose and operation of semiconductors, diodes, and transistor3011 Explain the function, construction, and principles of operation of lead-acid batteries3012 Explain the construction and characteristics of different types of batteries3013 Determine the serviceability of a lead-acid battery3014 Explain preventive maintenance procedures and charge a lead-acid battery3015 Demonstrate visual inspection of Crankshaft as per Media Number -SEBF80393016 Demonstrate visual inspection of Connecting Rods as per Media Number -SEBF80633017 Demonstrate visual inspection of Pistons as per Media Number -SEBF80493018 Demonstrate visual inspection of Valves, Valve Springs, and Valve Bridges as per Media Number -SEBF80023019 Demonstrate visual inspection of Camshafts as per Media Number -SEBF81463020 Demonstrate visual inspection of Cylinder Liners as per Media Number -SEBF80683021 Demonstrate visual inspection of Critical fasteners as per Media Number -SEBF83013022 Demonstrate visual inspections of Turbochargers as per Media Number -SEBF80183023 Demonstrate visual inspections of Slipper Followers and Roller Lifters as per Media Number -SEBF80673024 Demonstrate visual inspections of Main Bearings and Connecting Rod Bearings as per Media Number -SEBF8009BehaviorsValue the importance of safe operation and proper maintenanceFollow maintenance interval recommendationsMarine Learning Solutions – FoundationalBasic TA1 Walk-Around Inspection: Commercial Engine Family (English)Engine Fundamentals - Customer Education - (English)Engine Fundamentals - (English)Diesel Engine Fundamentals ILTDiesel Engine Repair ILTPreventive Maintenance & Walkaround Inspection (TA1) ILTBasics of Electricity for Electric PowerCat Electric Power I - Course 1 - Introduction and DC Theory (English)Cat Electric Power I - Course 2 - Circuits (English)Cat Electric Power I - Course 3 - Alternating Current (English)Cat Electric Power I - Course 4 - Power (English)Cat Electric Power I - Course 5 - Generators (English)Cat Electric Power I - Course 6 - Electric Power Products and Information (English)Cat Electric Power I - Course 7 - Calculations for EPG (English)RDLC - Cat Electric Power IRequired Tools3/8" drive 12 points 1/4"-3/4" socket set3/8 drive 12 points 10mm-19mm socket set3/8" drive 6" extension3/8" drive 3" extension3/8" drive ratchet1/2" drive 12pt 7/16"-1 1/8" socket set1/2" drive 24" breaker bar1/2" drive 10" extension1/2" drive ratchet1/2" drive universal jointCombination wrench set 1/4"-1"Combination wrench set metric 10mm-19mmAdjustable wrench 8", 10" 12"Adjustable pliersStandard pliersNeedle nose pliersFlathead screwdriversPhillips head screwdriversHex wrench set (Allen wrenches) 1/8"-3/8"Diagonal cuttersGasket scraper2lb ball peen hammer16" pry barHacksaw12-24V voltage tester or multimeterSmall punch/chisel setFeeler gauge setMagnetic retrieval tool (telescoping)FlashlightSeal pickOil Filter Strap WrenchTool Box - Chest and CabinetBattery post/terminal brushCombination wrenches to 1 1/8"-1 1/2"1/2 drive torque wrench 30-250 Ft./Lb3/8" drive 12 points 3/8"-3/4" universal socket set3/8" drive deep socket set 3/8"-3/4"3/8 drive deep socket set 10mm-19mm1/2 drive deep socket set 7/16"-1"1/2" drive socket set 12mm-32mm3/4 drive socket set 3/4" -2 1/8"Locking Plier Set3/4 drive breaker bar or ratchetSocket Drive Adapters 1/4, 3/8, 1/2, 3/4Hex wrench set (Allen wrench) 1.5mm-5mmPin Punch SetDrift Punch SetChisel SetPry Bar 24", 36"Pipe wrench medium 10-12"Dead Blow HammerHeel bar medium 10-12"1/4" drive 12 point socket set 1/4"-1/2"Air die grinder3/8 drive hex driver set 1/8"-3/8"3/8 drive hex driver set 4mm-17mm3/8 drive torque wrench 100-250 In/LbSnap ring pliers setOffset wrench set 7/16"-3/4"Large hammer 6 Lb or greaterMetal file set (flat, round, half-round)A small mirror (telescoping)Drop light 12VFractional Tap and Die set NC - NFMetric Tap and Die setTubing cutterTool BagCombination wrench set 19mm-32mmAdvanced Skill Level (4&5)The individual will:KnowledgeDiscuss terminology, concepts, principles, issues, applications, and implications of changes to processes, policies, and procedures of the following:Air intake and exhaust systemsLubrication systemsCooling systemsFuel systemsEngine electric systemsEmissions systemsDiesel engine rebuildComponent reuse and salvageCat electric powerGenerator systemsGenerator system controlBasic commissioningSkillsPerform the following diesel engine-related tasks:4001 Demonstrate the steps for Finding Top Center Compression Position for the No. 1 Piston4002 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on C7 thru C324003 Demonstrate the steps for performing a Valve Lash and Valve Bridge Adjustment on D35004004 Demonstrate the steps for performing a Cylinder Liner Projection4005 Demonstrate the steps for performing a Flywheel face and bore runout4006 Demonstrate the steps for performing a Fuel Injector Adjustment on EUI Engines4007 Demonstrate the steps for performing a Fuel Injector Adjustment on MUI Engines4008 Demonstrate the steps for performing a Camshaft Timing on D35004009 Demonstrate the steps for performing a Fuel Injector Synchronization on a D3500 MUI4010 Demonstrate the steps for performing a Fuel Setting adjustment on a D3500 MUI5001 Demonstrate the steps for performing a Communication issue with CAT ET5002 Demonstrate the steps for performing a Communication Issue with the ECM5003 Demonstrate the steps for performing an ECM Flash and Configuration Set-up5004 Demonstrate the steps for performing a Parameter Setting of the Engine Monitoring System5005 Demonstrate the steps for performing an FMI-03 Voltage High Condition5006 Demonstrate the steps for performing an FMI-04 Voltage Low Condition5007 Demonstrate the steps for performing a Sensor Supply Fault5008 Explain the difference between a diagnostic and an Event5009 Demonstrate the steps for performing an Engine Cranks but Does Not Start Issue5010 Demonstrate proficiency using an interactive Electrical Schematic5011 Demonstrate the steps for performing an Injector Trim File Install5012 Demonstrate the steps for performing an Electronic Timing Calibration5013 Demonstrate the steps for performing a repair on a Deutsch HD and DT connectors5014 Demonstrate the steps for performing a Performance Sea Trail as per – LEBM5081BehaviorsValue the importance of following the process and procedureProvide prompt feedback to the customer in a professional mannerFix issues correctly the first timeFollow reuse and salvage guidelinesMarine Learning Solutions - AdvancedEngine System Level 2 AssessmentEngine Performance Diagnostic Exercise 18B - (English)Engine Performance Diagnostic Exercise 20 - (English)Engine Performance Diagnostic Exercise 21 - (English)Engine Repair Level 2 AssessmentEngine Repair Diagnostic Exercise 16 - (English)Engine Repair Diagnostic Exercise 17 - (English)Cat 3406 and 3054 Engine Performance Course - (English)EP C01.5 - Cat 3406 and 3054 Fuel Injection Components - (English)EP C02 - Cat 3406 Air Management - (English)EP C03 - Cat 3116 MUI Fuel System - (English)EP C04 - Cat C15 Engine Electronic Control System - (English)EP C05 - Cat C - 9 Engine Electronic Control System - (English)ER C01 - Cat Diesel Engines - (English)ER C02 - Diesel Engine Cylinder Block - (English)ER C03 - Diesel Engine Cylinder Head Assembly - (English)ER C04 - Diesel Engine Valve Train - (English)ER C05 - Diesel Engine Camshaft - (English)ER C06 - Diesel Engine Crankshaft - (English)ER C07 - Diesel Engine Front Gear Train - (English)ER C08 - Diesel Engine Piston Assembly - (English)638 - ER C09 - Diesel Engine Connecting Rod Assembly - (English)ER C10 – Diesel Engine Cooling System and Radiator - (English)ER C11 - Diesel Engine Cooling System Components - (English)641 - ER C12 - Cat Diesel Engine Lubrication System - (English)ER C13 - Cat Diesel Engine Oil Pumps - (English)Marine Installation Considerations Part A (English)Marine Installation Considerations Part B (English)PM4 Maintenance Interval Schedule (MIS): Commercial Engine Family (English)TA2 Inspection Preparation (English)Tier 4 Interim Exhaust Emissions Regulations for Electric PowerTier 4 Interim Solutions for Electric PowerTier 4 Interim/Stage IIIB Exhaust Emissions Regulations - Sales (English)C175 Engine TrainingD3500 Master MechanicD3600 Master MechanicMarine Control Systems - SERV1901Marine Engine Systems - SERV1909OJT - Advanced Engine RepairRequired ToolsScrew extractor (easy-out) setHigh speed or cobalt drill bit set 1/16"-3/8"Vernier or dial calipersLarge pry-bar 24" or greater3/8" drive universal socket set 10mm-19mmFractional Ratcheting Wrench set 5/16 - 3/4ScraperLarge pipe wrench 18-24"Heel bar largeMetric Ratcheting Wrench set 8mm - 19mmAngle Wrench Set 30 and 60 deg Offset 8mm - 19mmAngle Wrench Set 30 and 60 deg Offset 1/4 - 15/161/4" Torque Wrench3/8" Torque Wrench1/2" Torque WrenchCrowfoot wrench set 7/16"-1"Torx bit driver set T10-T55Inverted Torx E6 - E183/8" drive electric Impact3/4" drive socket set 19mm-50mmElectric cordless 3/8: drill3/8 drive Impact socket set 3/8 - 3/4Wire crimper tool3/8 drive Impact socket set 8mm -19mm3/4" Torque Wrench1/4"drive universal socket set 5/16"-9/16"Expert Skill Level (6&7)The individual will:KnowledgeDescribe core engine application and integration with other systemsDiagnose and troubleshoot complex diesel engine issuesDetermine the proper approach to investigate core engine issuesExplain and exhibit relevant elements of the commissioning process (e.g., mounting, alignment) for various engine applicationsSkillsPerform the following diesel engine-related tasks:6001 Demonstrate the steps for troubleshooting Coolant Temperature is to High6002 Demonstrate the steps for troubleshooting Low Oil Pressure6003 Demonstrate the steps for troubleshooting Air Inlet Temperature is to High6004 Demonstrate the steps for troubleshooting Exhaust Temperature is to High6005 Demonstrate the steps for troubleshooting Low Fuel Pressure6006 Demonstrate the steps for troubleshooting Low Power Complaint6007 Demonstrate the steps for troubleshooting Excessive Oil Consumption6008 Demonstrate the steps for troubleshooting Excessive Black Smoke6009 Demonstrate the steps for troubleshooting Excessive White Smoke6010 Demonstrate the steps for troubleshooting a CAT Datalink issue6011 Demonstrate the steps for troubleshooting a CAN Datalink issue6012 Demonstrate the steps for troubleshooting Multi Station Control System Faults6013 Demonstrate the steps for troubleshooting Marine Engine Electronic Displays6014 Demonstrate the steps for troubleshooting DEIF Electronic Displays6015 Demonstrate the steps for troubleshooting Auto-Maskin Electronic Displays7001 Analyze and Interpret Sea Trial Data using CAT ET, CAMPAR, TMI and Service Interlink7002 Demonstrate the steps for performing a Marine Commissioning procedure as per LEBM0025 & LEBM00387003 Demonstrate the steps for Opening a DSN Inquiry7004 Demonstrate proficiency in performing a Failure Analysis (AFA)7005 Demonstrate proficiency in creating a customer service quote with proper segmentation7006 Demonstrate the steps for troubleshooting TIER 4 Final Engine7007 Demonstrate the steps for troubleshooting POD6507008 Demonstrate the steps for troubleshooting Three60 ControlBehaviorsValue the importance of following correct design, installation, and performance criteriaProvide feedback to the customer in easily understood termsProvide recommendations to the customer to avoid additional downtime or repeat causeMarine Learning Solutions - ExpertIntro to AFA Management (English)Intro to AFA Metallurgy (English)Intro to AFA Principles of Fractures (English)Intro to AFA Principles of Wear (English)Intro to AFA Visual Examination (English)AFA IAFA IIC175 Engine TroubleshootingD3500 Electronics and DiagnosticsMarine Engine Systems TroubleshootingMarine Installation & DiagnosticsMDLC Engine Application & InstallationCat Electric Power IIIRequired Tools1/2" Electric Impact wrenchSmall hydraulic jack (porta-power)Digital Multimeter Fluke 87 or equivalent7X1709 Probes7X1708 ProbesAngle Finder and LevelInfrared Temperature GunCome-along (small 1/2 ton)Magnetic mount dial indicator Company Provided Tools: Cell PhoneLaptopCompany Van (if in Field) New Hire Orientation Training Machine Pro – The Cat Dealer OrganizationMachine Pro – The Caterpillar StoryMastering the Mechanics of Internal CommunicationMastering the Mechanics of Telephone CommunicationA/X TrainingCat SIS TrainingCat Electronic Technician Training Safety Training NFPA 70E - Standard for Electrical Safety in the WorkplaceOSHA – 10 Hour Maritime 1915 GHS / SDSOSHA - 29 CFR 1910.331-.335 Electrical Safety in the WorkplaceOSHA – 1910.147 Lockout / Tagout Safety Specific Job Assessment (Testing) Needs: Mechanical Aptitude Test. Supervisory Responsibilities: Manages and oversees all work performed by helpers and assistants if applicable. Carry out supervisory responsibilities in accordance with Pantropic Power's policies. These responsibilities include planning, assigning, directing and overseeing work performed by assistants or helpers if applicable. Language Skills: Ability to read and comprehend technical manuals. Ability to write service reports, and accurately prepare necessary forms. Ability to effectively communicate with customers, subordinates in their charge, superiors, the Marine Technical Analyst, and other service technicians. Mathematical Skills: Ability to work with simple mathematical concepts. Ability to apply concepts such as fractions, percentages, and ratios to work being performed. Reasoning Ability: Ability to solve practical problems and deal with a variety of concrete or abstract variables in situations where only a limited standardization exists. Specialized skills: The Service Technician must be a Marine Specialist – 2 skill level or above, within the Pantropic Power Technician Skill Compensation Program (TSCP) . Must be proficient with the disassembly, assembly, testing and adjusting of the Diesel engine models that the employee is working with. Physical Demands: While performing the duties of this job, the employee is regularly required to walk, stand, kneel, crawl, sit, and recline both prone and on their backs. The employee is regularly required to used hands to hold tools, objects, controls, reach with hands and arms, climb or balance, push, pull, talk and hear. The employee must frequently lift, carry or move up to 50 lbs. The employee may occasionally be required to swim in deep water. Specific vision abilities that are required by this job include close vision, depth perception, and the ability to adjust focus. Work Environment: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job:While performing the duties of this job, the employee is regularly required to work near moving mechanical parts. The employee regularly will step from the ground to a floating vessel and must take necessary precautions to prevent tripping, slipping, falling or otherwise injuring themselves. The employee frequently works in outside weather conditions. The employee frequently works in high temperature areas, is exposed to airborne particles, fumes, and risk of burns. High sound levels are regularly present in the employees work environment, and adequate protective equipment must be used. An unstable surface during vessel movement is typical and the employee must take precautions to prevent from falling, slipping, or otherwise injuring themselves. The employee must use protective equipment to prevent possible drowning in case of falling in the water. The employee must be alert for unsafe conditions caused by workers of other vendors that may be on the vessel during the work process, and take necessary precautions to prevent injury from said conditions. Certificates, Licenses, Registrations: N/A Other Skills and Abilities: Knowledgeable in Caterpillar engine products. Other Qualifications: N/A